Design of raw sugar factories has traditionally focused on achieving a balance between the energy demand of the factory and the energy contained in the available fuel supply (i.e. bagasse). This has been particularly true in South Africa, where historically low prices have discouraged any investment for the purposes of exporting electrical energy to the national grid.
the juice at the next mill. In imbibition, water or juice from other processing areas is introduced into the last mill and transferred from mill to mill towards the first two mills while the crushed cane travels from the first to the last mill. The crushed cane exiting the last mill is called bagasse.
The Noel Deerr formula for reduced 12.5% fibre basis mill extraction has often been improved by introducing the factor 6p/(1 - f), where p pol in cane and f fibre in cane the formula obtained gives unconvincing results if p or f is high, and inaccurately reflects the effect of imbibition. It is recommended that the above factor be replaced by 6p/(1 - f - p), which
The results of the LP model indicated an optimum cane crushing capacity of 5000 tons/day for mill setting of 58.3 mm against a hydraulic pressure of 0.225 x
Cane Crusher Mills. Ask Price. Output rotation About 7 RPM. Capacity of Sugar Cane Crushing (Tons per Hour) 4.5 - 75. Imbibition rates Up to 300% with high temperature. Power Required (HP) 75 - 2500. Enriched with vast industrial experience, we have been.
Imbibition is the process in which water or juice is applied to the crushed cane to enhance the extraction of the juice at the next mill.--In imbibition, water or juice from other processing areas is introduced into the last mill and transferred from the mill to mill towards the first two mills while the crushed cane travels from the first to ...
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established SugarsTM software and validated by actual sugar mill data of the 2014/2015 milling season in southern Africa (Smith et al., 2015). These performance indices include sucrose extraction, bagasse pol, imbibition usage, lime usage, filter cake pol, syrup refractometer brix, boiling house recovery, cane-to-sugar ratio and steam-to-cane ...
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The effect of reducing imbibition rates and the change in power price on the overall relative revenue earned by the mill can be clearly seen. The reason for the major difference between the high and low efficiency scenarios is the fact that at 300% imbibition, all of the V4 vapour produced in the evaporator station is fully utilised for mixed ...
The optimum at this power price (and, indeed, at all power prices studied for this scenario) can be seen to be at an The results obtained while optimising the low efficiency scenario imbibition level of 310% on fibre, at an electrical power sales price of 60 S A cents per kWh are For all power prices considered in this case, which ranged from ...
The best financial outcome for the mill occurs at an imbibition rate lower than that conventionally applied in the local industry. Optimisation of the relative revenue streams at a power price of...
- Judicious Optimum use of Imbibition water is very essential. - Increase in addition of Imbibition water no doubt improves the Mill extraction, but more addition of Imbibition water will lead to increased steam consumption at evaporator station, which is very expensive in the present day of energy conservation.
Imbibition water control system is used to measure following The rate of flow of imbibition water on mills Measurement of load /crushing on mills by sensing calibrating, chest pressure on mill Above two signals are give as an input to micro processor based PID controller. This controls the pneumatic water valve or frequency drive of ...
imbibition per unit weight of cane. Its value was taken as 0.07 Constraint equation No.13 was the upper limit of imbibition. Its was observed that under the mill resource, imbibition more that 27% not only affected 2 1)
Floating flap provided over feed cane blanket achieves effective air seal and reduces excessive winding and consequently reduces noise, loss of sugar through mist formation, and saves power. Range Swing Diameter 1830 mm to 2200 mm. Width 500 mm to 2600 mm. Speed
Judicious Optimum use of Imbibition water is very essential. Increase in addition of Imbibition water no doubt improves the Mill extraction, but more addition of Imbibition water will lead to increased steam consumption at evaporator station, which is very expensive in the present day of energy conservation.
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Aug 02, 2016 Higher electricity prices correspond to greater oppurtunity cost for second-generation integration and reduced project IRR. Integration in an off grid mill, where surplus electricity has no value, corresponds to an electricity price of $0 (Fig. 5). In the off grid case, Scenario 1b exhibits an ethanol production cost of $0.03/L and provides a ...
effects of imbibition on mill feeding . Imbibition coefficient (ICn) The measure of the performance of the mill in producing uniform brix concentration of juice in bagasse and expressed juice. It is defined as the ratio of the actual brix extraction to the theoretical brix extraction of the mill if the juice in the feed to the mill
(whether you use a mill train as if you use a diffuser bagasse) is necessary to use hot water. The flow rate of water imbibition. The function of a sugar factory is to produce crystals from cane juice, therefore the efficiency of extraction of juice on a train grinding or in a
roll mill, which is the most common, and the screw expeller. It is important to remember that cane must be crushed within 24 hours of being cut. After this time the sugar begins to invert into different sugars that will not set solid. Roll mills Roll mills, of various types, are a proven technology which are easy to use and maintain
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The compound juice imbibition is followed and imbibition water is applied before the last mill. Clarification of Cane Juice . The cane juice extracted is heated to 70oC, the milk of lime and Sulphur Dioxide is added simultaneously for clarification of juice. The sulphited juice is heated to 102oC and clarified in the 444 / Short retention ...
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Apr 01, 2020 Additionally, during the water-logged conditions of the imbibition periods, emission of anaerobically produced CO 2 would be limited by slow diffusion through the pore water network. The CO 2 emissions integrated over the drainage periods were, on average, 2.5 times higher than those of the imbibition periods (Figure 2).